Formula 1 Engine calculations

I wanted to share something I did related to piston speeds. As you know Formula 1 is near the pinnacle of technology in engine development. Back in 2003, I read an article about how the BMW Racing team developed their engine. The article stated they were very proud that for the 2003 season, their engine was a 3 liter V10 design which had a maximum racing RPM of 19200 and the piston sustained a maximum piston speed of 40 meters per second (which equals 7872 feet per minute maximum). The article further stated their piston sustained a maximum acceleration of 10,000 times the force of gravity at maximum revolutions per minute.

I was always curious about the bore vs stroke for such a small displacement, high revving engine, but they always kept that secret. I grabbed my old Dynamics book and realized I could solve for bore and stroke by two methods, using angular velocity and again by piston acceleration.

Please note, I found a typo on Page 1. It says VA and VB are parallel, when clearly it should be written VB and VC are parallel.

Enjoy and discuss!

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From Ted Yoder on ACE   http://www.arizonacorvetteenthusiasts.net/arizonavette/forums/index.php?showtopic=21192

Thanks for reading.

Tim

Engine Building/Mods – Piston Speed

OK, if there has one thing that being a forum surfer has taught me over my brief tenure of being such, is there are a lot of things that affect, generate, hinder and enhance engine performance that are not understood or simply just ignored.

Most of this stuff is simply just not shared, be it that they are considered speed secrets or the lay person simply does not understand it, whatever.

I wanted to start a thread to discuss some factors that affect engine performance and the parameters that performance engines live within. Read, argue, whine or cry, this is the truth.  And as Jack Nicholson said in "A Few Good Men"- "you can't handle the truth".  Well, maybe you can, let's find out.

Get your calculators ready, over the next few weeks, you will need them.

Now, with all of that out of the way, let's start by nailing down the first thing we need to consider when wanting to build a new engine and get the maximum performance out of it.  Knowing what we want to use it for will deliver the best possible results.  Building a high strung engine to take the family to picnics on Sundays will probably not deliver the experience you are after. Well, maybe the experience you are after, but probably not everyone else in the car.

The best place to build a starting point is to determine intended purpose of our engine and then correlate this to a range of piston speeds.

Piston speed will have a crazy-huge effect on how the engine performs.

I am going to break this down into different categories.  For those of you playing along at home, I will give you several examples to experiment with, I am not going to lead you down a primrose path to a result that I have predetermined.  Your rules, build what you want without spending a dime.

OK, the categories are:

Street engines (stock)
Mild performance or street/strip
Endurance/NASCAR/Road Race
Maximum effort (Mileage limited/drag race)
AYFKM effort (Component failure limited)

Now, the classification for each of these categories are split by how fast we fling the piston. But first, I guess we need to know how to determine piston speed so we can then determine which category we belong in, or vice versa.

The formula for Mean Piston Speed (MPS) is MPS in ft per minute=(inches of crankshaft stroke x (engine RPM/6))

Depending on the stroke of the crankshaft, and the RPM you expect to see, we can categorize our engine. This will affect our pocketbook, because it will directly affect the type and quality of parts we need to buy to support our performance objectives.

Now let's put these categories in a manner where piston speed can help us determine what we are building. Or, what we need to build to fit into a certain performance category.

Street engines (stock)                                   2000 to 3000 ft/min
Mild performance or street/strip                         3000 to 4000 ft/min
Endurance/NASCAR/Road Race                               4000 to 5000 ft/min
Maximum effort (Mileage limited/pro class drag race)     5000 to 6000 ft/min
AYFKM effort (Component failure limited)                 6000 to 7500+ ft/min

OK, so if you tried a few different combinations, you probably realize we can change the category by solely changing the stroke, changing our RPM, or both.  So great, wow, what a speed secret.  Thanks a whole pantload Parker, I read through all of this for that?  You're an asshole.  Yeah, I know I am, thanks. But the thing that we need to understand about the formula is you need to understand engine speed (RPM) is power.  Let's take a look at two theoretical engines and another formula, this one you have probably seen.

Horsepower = (Torque x RPM)/5252

By solely changing RPM, I can make one of these engines a grocery getter and the other, an F1 contender.

Two little six cylinders; both make an eyeball popping 246 pound feet of torque  :lol 

In the first one, my maximum usable RPM is 4500, and when plugged into the above formula (go ahead and do it, doofus), we see the engine is capable of making about 210 horsepower.  :facepalm: 

Now we will leave everything the same as far as torque, but let's give the engine an F1 race car caliber RPM of 19,250.  After you do the math (I don't have to call you doofus this time, do I?) we see that though my torque stayed 246 lb/ft, my horsepower climbed to a panty-dropping 910!  :willy 

RPM is power folks, RPM is the shit.  RPM can also stand for "Ruins People's Motors" if you don't know how to handle your newfound knowledge.

Piston action has a dramatic effect in the way air and fuel enter, and exhaust leaves the engine. Going back to our categories, we are going to relate the effectiveness of this piston action with our engine and piston speed categories. We do this using something called Volumetric Efficiency, or VE. VE simply put is; if I have a 100 cubic inch engine, and that engine can breathe in and expel 100 cubic inches of air for every camshaft (two crankshaft) revolution(s), it is 100 percent volumetric efficient. If the design of the heads, intake and exhaust only allow 85 cubic inches of airflow through the engine, it is 85% volumetric efficient.  If it can move 110 cubic inches of air flow, then it is 110% volumetric efficient.  Are engines over 100% VE possible?  Why yes, yes they are, and I am going to show you how to build one. Wow, a 350 cubic inch engine that can move 385 cubic inches worth of airflow?  Oh yes, yes indeed.

But that will wait until the next installment, for now, let this digest.

Street engines (stock)                                   2000 to 3000 ft/min              80-90% VE
Mild performance or street/strip                         3000 to 4000 ft/min              90-110% VE
Endurance/NASCAR/Road Race                               4000 to 5000 ft/min              110-120% VE
Maximum effort (Mileage limited/pro class drag race)     5000 to 6000 ft/min              120 to 127% VE
AYFKM effort (Component failure limited)                 6000 to 7500+ ft/min             125 to 128% VE

So we have learned that how fast the piston moves has a great affect on the performance I can expect.  And we also learned that piston speed is primarily controlled by the stroke of the crankshaft and the RPM of the engine. We also see how changing piston speed makes my engine fall into different performance categories.

Next time I will give you some real world examples I have tuned on the engine dyno and tested on the drag strip, as well as begin to talk about hw we get the air into the engine to take advantage of all of this piston speed we just talked about.

Cheers,  Parker


 ----------------------------------------------------------------------

The topic can be found here:
http://www.arizonacorvetteenthusiasts.net/arizonavette/forums/index.php?showtopic=21188

C5 250 mhp

Listen if it’s a Corvette and  you want to make  it go faster…I’m fine with that. Who cares, why you want to make it go faster?

From http://www.corvetteonline.com

What would possess someone to create a Corvette with over 2,200 horsepower? Does it really matter? With an amazing feat like that, we didn’t think so. Take a look at the unbelievable Top Speed C5 Z06 that has over three times the amount of horsepower as a modern ZR1 at the April Ohio Mile event in the Wyldfantasies Media Studios video above.

 Images: Hinson Motorsports

Built by Hinson Motorsports, “Record Hunter” is among the most powerful Corvettes we’ve ever seen and there’s reason for that. Bringing the car to its astounding 2,246 HP rating at 7,800 RPM is a massive build the crew completed back in March.

Under the car’s hood you’ll find a 427 cubic inch RHS Aluminum Tall Deck Block assembled and machined by Butler Performance. Stuffed inside this block are aluminum connecting rods, Diamond pistons and a Callies Ultra Center Counter Weight Billet Camshaft, as well as a custom high capacity oil pan from Doug Lee Engineuity.

Making up the engine’s top end are TEA-ported Trick Flow 245cc heads, Crower roller rocker arms, COMP Cam pushrods, a custom COMP solid roller camshaft and a GM EFI carb-style intake manifold. But these components alone aren’t what gives Record Hunter its massive amount of horsepower.

That extra boost comes from an intricate custom turbocharger system featuring a 118mm turbo, custom air to water intercooler, Tial wastegate and blow off valves, and a 5-inch downpipe all working to the tune of 34 PSI manifold pressure.

Of course, a build like this makes for extra fuel needs, which the team has dialed in using a Holley Dominator EFI system and Bosch 160 pound-per-hour injectors, as well as a regulator and fuel pumps from Fuelab.

The whole build is backed by a RPM-built TR6060 transmission with a SPEC twin disc clutch and an RPM ZR1 differential with Quaife LSD.

Surprisingly, the Corvette looks relatively like the C5 production car it started out as, minus the modified hood, roll cage and custom adjustable rear wing, of course. But obviously, looks can be deceiving. And 18-inch wheels from True Forged Wheels wrapped in Hoosier R6 rubber make sure that as much of Record Hunter’s power as possible is delivered successfully to the ground to turn heads like no other C5 can do.

 After completing the build in March, the Hinson Motorsports crew took Record Hunter to the Ohio Mile, an East Coast Timing Association event in Wilmington, Ohio on April 29th to see what it could do. As the first standing mile event the Corvette raced at since its build, the April Ohio Mile proved to be a great tuning opportunity for the crew since the mile race was speed-limited to 150 MPH.

It may not look too far off from stock, but Record Hunter packs nearly 2,000 more horsepower than a stock C5 Z06.

As the car’s name suggests, future goals for Record Hunter are to set new standing mile records. With a car potentially capable of topping out at over 250 MPH, we’re sure Hinson Motorsports will be making history with the car this season. Be sure to watch out for Record Hunter at any of the standing mile events this year. To check out some in-car footage of the first standing mile pass the Corvette did since its build, watch the video below.

http://youtu.be/cry4XC0H1Ow

http://youtube/cry4XC0H1Ow

Part and Parcel: State of the Swap

http://www.oldcarsweekly.com

Each July the tiny town of Iola, Wis., is invaded by a sea of humanity and old iron. Many in attendance come strictly for the swap meet, which covers about 4,500 spaces.

Old car hobby doing well — at least ‘parts’ of it

By John Gunnell

“Don’t tell me there’s no recovery going on,” said Kurt Kelsey, an Iowa City-based vendor of new-old-stock Pontiac parts. According to Kelsey, his business this year is much better than it has been in a long time. “The phone has been ringing off the hook every day,” he said.

Kelsey’s observation about an up-tick in the market isn’t alone. Positive reports have come from other vendors, parts manufacturers and catalog retailers since late last fall. Despite an unsettled national economy and high unemployment, the old-car parts business seems to be in the midst of a boom.

During a Dynamat seminar at the Hot Rod & Restoration Show in March, company owner Scott Whitaker said one-day shipping of Dynamat automotive insulation products has been impossible to promise lately, because a large increase in orders has outpaced new hiring. “The bump in sales wasn’t expected and caught us off guard,” he said.

In early April, Bob Marx at Marx Parts in Arpin, Wis., came to visit us and he, too, was upbeat about his rising sales. Marx has been growing his inventory of vintage gaskets and rear main seals and is now rebuilding fuel pumps, but he said that new products do not explain all of the growth he is seeing. Like several other industry veterans, Marx pointed to the TV exposure of the Mecum and Barrett-Jackson auctions as a factor that’s helping the hobby grow. “New people are getting involved with old cars,” he said.

“After a winter of inactivity, old cars tend to leak or fail when they are put back on the road,” said Fred Kanter of Kanter Auto Products, who wonders if the business boom might be seasonal. “March, April, May every year, it’s the same thing — spring,” Kanter said. He pointed out that from spring through summer every year, his most popular items are fuel pumps and water pumps. “There’s a lot of factors that affect our business.”

You never know what you’ll see at big swap meets. You might come across a 1958 Edsel Pacer looking for a new home.

Al Suehring of Amherst Junction, Wis., specializes in ring gears and is another vendor who feels that the market is strong. We caught up with him at the Vintage Chevrolet Club of America dinner in Chilton, Wis., and he said that his business from the United States and abroad has been showing noticeable increases lately.

Ray Yager of Classic Industries said the level of growth of reproduction parts sales is “hard to keep up with.” His firm supplies MoPar, 1955-’57 Chevy, Camaro, Firebird, Nova, Impala and Chevy truck parts, and parts sales for these vehicles are moving in a positive direction. Yager thought the company’s 18-month-old MoPar parts catalog may account for some, but not all, of the huge increase in business he’s seeing. At least one vendor who solely deals in Chevrolets is likewise seeing increases in business.

“I’m having a really good year,” said Ron Kellogg of Chevy Tri-Power. “Rather amazing since I’m selling restored multi-carb setups in an era of $5-a-gallon gas prices. I’ve probably sold 25 Tri-Power units — normally a year’s worth — since November 2011.”

Kellogg’s increase proves that car collectors still want high-performance options on their classics.

In addition to new products, increased TV exposure of the hobby and added catalogs, parts suppliers said both the use of the Internet and increased advertising seem to be attracting more customers. Some big companies such as Mid America Motorworks and Eastwood have begun sending daily e-mails to thousands of potential customers. This takes time and money and employees with Internet skills, but their efforts are paying off with increased sales.

Many mom-and-pop operations that can’t afford daily e-marketing efforts are creating websites, Facebook pages, blogs and Twitter accounts to reach the marketplace. Hobby events aimed at professionals — such as the Racing & Performance Expo, the British Motor Trade Association and the SEMA Show — all offer seminars on Internet marketing techniques to these businesses.

As their marketing efforts become more sophisticated, parts sellers are also discovering that they can use print media to drive customers to their websites. Companies that never ran a print ad before are discovering that a clean-looking space ad with the right design and not much text can generate strong client interaction. The right picture of a car can catch the potential customer’s attention and a simple e-mail address or website link is all that’s needed to bring business knocking. A good ad will pay for itself much faster these days.

While an increase in parts sales would suggest that restoration shops and collector car sales are both on the increase, growth in those parts of the hobby isn’t as clear-cut as it is when a part is “checked out” in an online catalog. Collector car dealers such as Colin Comer of Colin’s Classic Auto in Milwaukee and market players such as Joe Bortz are fairly universal in the belief that collector car prices are off 15-20 percent in today’s market. Some restoration shop owners say that they are busier than they’ve ever been, but others say the opposite.

From all of the indications we have seen and all the comments we’ve heard, it appears the old-car parts niche is improving for 2012 and this trend will presumably filter down to other parts of the hobby. The hobby is changing in many ways, and the wise businessmen in it are getting more sophisticated as the market grows.

Sources mentioned

Kurt Kelsey
NOS Pontiac parts
641-648-9086

Dynamat
automotive insulation products
www.dynamat.com
513-860-5094

Marx Parts
vintage gaskets
www.marxparts.com
715-652-2405

Kanter Auto Products
mechanical components
www.kanter.com
800-526-1096

Al Suehring
ring gears
715-677-3809

Classic Industries
restoration parts
www.classicindustries.com
714-847-6887

Ron Kellogg
most tri-power units
www.chevytripower.com

Joe Bortz
vintage vehicle sales
www.takeyourcartoauction.com
847-668-2004

Mid America Motorworks
Corvette and VW restoration parts
www.mamotorworks.com
866-350-4543

Eastwood
restoration equipment
www.eastwood.com
800-343-9353

Colin’s Classic Auto
vintage vehicle sales
www.colinsclassicauto.com
414-964-3747

Agent 47 Harbinger 69-70 Mustang

Ok car and Mustang fans you are going to like this:

BOOM!

Agent 47 Harbinger Mustang for racing or street!!!

Isn’t that wicked looking?

They tried for the look of the 69 TransAm Mustang.

Shelby 1969 TransAm Mustang

The Harbinger is built for track or high performance street duty.  Here are some specs and more pics.  (Check out the racing video too.)

– Limited production of 250 serialized chassis

– Harbingers can be built using a brand new Dynacorn repro body or an existing 69 or 70 Mustang shell. {but it would have to be the fastback or sports back – not my ’70 Coupe  🙁  }

Race spec, low visual obstruction design, 12 point, chassis stiffening roll-cage of DOM steel.

Race proven SLA (double A-arm) Front suspension.

Ultra stable, Bill Osborne designed, V-link rear suspension.

Speedway Engineering 9” full floating rear axle.

Penske adjustable racing shocks with optional weight jacks at all four corners.

Ducted, low drag and lift hood, engineered and crafted by Agent 47.

Come ON!!! Tell me that’s not awesome!!!

Agent 47 designed vintage Recaro style racing seats.

Agent 47 designed, lightweight, Forgeline racing wheels.

Those are nice!!!

Brakes and master cylinders by AP racing.

Check out this set up.

16 lightweight components manufactured using the latest Rapid prototyping technology.

NVH controlled interior with strategic, lightweight, sound dampening materials.

A work of art. Very limited body roll with this set up. Much improved over the original ’69 TransAm

I’m not advertising for these guys, I just really like what they’ve done.  There are parts for Fox bodied and other Mustangs as well.

Here a long racing video (cameras are set up for you can see how the body reacts to cornering).

http://www.agentfortyseven.com/harbinger/index.html

Thanks for reading.

Tim

Wide-Body – The Pike Challenger

I wanted to share this link because I was surprised at what Tom Pike does to some of the cars he modifies.  We are talking 6-8 inches to a Challenger!!!!

http://tommypikecustoms.com/

Here are some highlights:

First that do it all in metal – no fiberglass

– they cut the front fenders and quarter panels from the top body line down and remove the factory sheet metal

– they add patch panels with thousands of welds

– they re-attach the factory fuel door and add a longer filler neck

– for this particular car they shaved the door handles and blacked out the turn signals and side markers

To this car they added 10 1/2″ wide tires in the front and 13″ wide tires in the rear!!  They also lowered the car with Hotchkis suspension with coilover shocks.

It’s beautiful:

Tommy Pike’s Customs

WOW!!!

Oh… and the wheel are custom-made by MHT Luxury Alloys.  The wheels are 3 piece and took 3 months to create.

WOW.

Thanks for reading

Tim

1930 Ford Pickup Hot Rod – Pure Fun

There are a lot of reasons to build a hot rod and never just one reason.

Here are a couple guys enjoying one of the reason.

Thanks for reading.

Tim

US Cars Overseas – Sweden

Thought I’d share this.  It’s amazing how many and the variety of  US cars made in the 50’s and 60’s made it overseas.  It’s also very interesting what they do with them.  Check out these MOPARs in Sweden.  Way Cool!!!

From:   http://www.streetlegaltv.com/news/a-variety-of-mopars-in-sweden-to-envy/

A Variety Of Mopars In Sweden To Envy

Michael Hardingby on April 23, 2012

You can always tell a car guy by looking in his garage and seeing what he has in there. If you see a couple of cars, that’s could be your first clue. But when you see muscle cars from the 60’s and 70’s, and engines on pallets, car lifts, stickers from internet performance shops, and various parts on the shelves, then you know that garage isn’t the run-of-the-mill garage.

Looking at Anders Ohlin’s garage in Sweden lets you know that this guy is into cars and performance – particularly Mopar performance. His collection of Mopar muscle cars is enough to make you drool.

Anders collection is interesting, and he says that some of his cars are the only ones that he knows of in Sweden. He considers himself a fanatic, as do many of his friends. Just looking at the pictures in his garage and you can see that he likes to surround himself with performance.

Some of his cars include a 1958 DeSoto Fireflite with a 361 Wedge, a 1965 Dodge Coronet A990 Super Stock Clone with a race HEMI that he imported in 2010, a 1964 Dodge 440 that has a 426 Wedge with dual carbs, a 1962 Chrysler 300 Sport Coupe that appears to have a 413 with dual carbs, and also a 1964 Dodge 330 to round out the cars we know of.

You can check out the YouTube video and see him moving his 1964 Dodge 330 around the garage. It’s a very healthy sounding Mopar, and if the deep rumble of that exhaust doesn’t sound like music to your ears, then you need to turn your speakers up!

 

Thanks for reading.

Tim

It’s Spring Time….and Beehives are the Buzz Part 2

Resistance

If there is one challenge to the beehive revolution, it’s the perception of the masses. While most engine builders and performance enthusiasts know that the beehive works to improve their engines, many don’t realize the true benefits. Some established enthusiasts are confused and concerned that the smaller valve retainer and single spring used in the beehive system are capable of handling the same high performance loads carried by the conventional spring with two coils.

Beehive springs are a precision component just like any part you select for your engine. Using a tech line expert to help find just the right Beehive springs is critical to your engine’s ultimate performance and durability.

“There are some very knowledgeable engine builders who don’t understand how a single coil spring can be better than a dual conventional spring,” stated Thomas Griffin Head valve spring engineer for COMP Cams.

“The fact is the beehive springs, by virtue of the ovate spring shape and a variety of internal upgrades is compatible with virtually any application where a dual spring is used. That includes some engines with mechanical roller camshafts. The key is to review the required camshaft load and assess the aggressiveness of the camshaft.”

The key profile consideration of a camshaft can be denoted in the camshaft profile section. By reviewing the duration specs for your potential camshaft at 0.050-inch lift and again at 0.200-inch lift, the shape of the lobe can be projected. These are the key figures engineers use to determine beehive spring compatibility. Currently beehive springs for camshafts measuring up to 0.750-inch lift are available.

COMP Cams engineers used a Spintron machine to determine exactly what happens with valve spring dynamics at all levels of engine rpm. This high tech sensor was installed after cutting the cylinder head to make room. The Spintron data noted improved performance at reduced valve seat pressures, among other benefits previously mentioned.