Injury Time Out – 1973 Mustang SportsRoof

Other duties happen outside of working on #ProjectSportsRoof…like yard work!!!!!   While attempting to tame the foliage in the backyard on Sunday, my electric hedge clippers became self-aware and in true Terminator fashion, exacted revenge on two fingers on my left hand – index and middle.   (Yes I have pictures and no I won’t post them here.) Pretty sure I taught the neighborhood new curse words.

Of course this necessitated a trip to the ER, much to my dismay and my wife’s.    It took the doctor a fair amount of time sew them up – 31 stitches and to pass the time the doc and I discussed cars – specifically his new Tesla.   So over all it was a nice break from the average weekend routine and I scored some pain meds to boot!!  (HA,HA).

I’ll be out of commission for the next couple of weeks so maybe I can catch up on some blogging.  Might be a bit optimistic, considering how long it has taken to just type this post!!!

Note to self:  Don’t throw out the next door hanger for a landscape service.

I am slurring my typing, meds are kicking in …..SO…thanks for reading.

Tim

IMG_20150808_113458040

restorable classic cars | Tumblr

Thanks for checking back on #ProjectSportsRoof. I’m about the finish the cuts and
fitting for the right rear foot-well that was rust all the way!!!! Final Fit for foot-well …

 

restored classic | Tumblr

Thanks for checking back on #ProjectSportsRoof. I’m about the finish the cuts and
fitting for the right rear foot-well that was rust all the way!!!! Final Fit for foot-well …
1973 Mustang Project SportsRoof – Exterior Walk-Around

Welcome back to #ProjectSportsRoof.  I run my car projects much like I run my IT projects.  You always have to know where to start and know the end game.   As with any project that isn’t being built from scratch, in other word, you have to work with what you’ve got, …

Knock..Knock…Who’s There? It’s the bottom end of your 351 Cleveland!!!

After spending $$$ to get my 2v heads done right and after driving my 73 Stang for about 50 miles, the Cleveland has developed  a knock in the bottom half of the engine.

It’s not uncommon when restoring cars that an undiscovered issue pops up and changes the entire project plan.  But the dilemma I have now has multiple facets.

First there’s what to do about the engine.  Rebuild it if possible? Replace with a short block, reusing the 2v heads?  Buy a crate engine? Or set it on fire in the driveway?  Each one of these options have it’s own inherent hurdles and impacts the timeline differently.

Second there’s issue with the old conundrum “Well as long as….I might as well do the ….”  In this case it read like this… “As long as the engine out, I should, really, redo the engine bay.”  That’s has is own timeline with the cleaning and sanding and priming and painting and replacing clips/fastener….etc.

So let’s discuss the engine.

There are a few “known knowns” (thank you Donald Rumsfeld!!!):

  1. The current 351C engine isn’t original to the car – in fact the car was born with 302. Why is that important?   I don’t have to worry about the matching numbers thing,  that ship sailed sometime ago.  Basically anything goes.
  2. Not rebuilding/replacing is not an option.
  3. Budget.  Although there is no set dollar amount, there is restraint how much can be spend in a given time.

Then there are the “known unknowns”

  1. Is it the cam?
  2. Is it just the bearings?
  3. Are the cylinder walls serviceable?
  4. What do I want this engine to be?

Options:  (just a few)

Option 1:   A friend of mine suggested a crate engine – just order one from Summitt Racing or Jegs.  Make all the power I want.

Ford Racing 363 C.I.D. 500 HP Boss Crate Engines

Ford Racing 363 C.I.D. 500 HP Boss Crate Engines – $8439.97

– Discussion:  $$$ (Could stop right there with this one.)  Getting a 400+ HP turn-key crate would be just awesome.  In my option that is what these Mustangs were meant to be. (ching-ching)   Getting tons of power to the rear wheels with the current  automatic C6 transmission will required a possible rebuild and an upgraded torque converter.  (ching-ching again).  But having a Cleveland in the engine bay is way cool!!  I grew up in GM family… there weren’t a lot of discussion about Ford product and anytime I heard “Ford talk” a 351 Cleveland engine was mentioned.   I do like the look of it under the hood the are wider than the Windsor family of motors.  Keeping it a 351C V2 will be less expensive and you can make good power from it if you do it right.

– Conclusion for Option 1:   Not gonna happen!!

Option 2:  Find a good used 351C and install that

– Discussion:   This is a good possibility.  That’s already happened to #ProjectSportsRoof.  The 302 was replaced with a 351 (whether it was a Windsor or Cleveland is not known) as this was the engine the previous owner hauled it out of a field with.  As it turned out that engine was seized and the current engine was found and installed (along with the used C6 trans).   It may be tough to find one.  If and when you do the mileage shouldn’t be a known unknown and you need to determine the condition as best you can by listening to it run.  If it is just sitting on the shelf,  would you perform a “trust-fall” with the seller?  Bottom line is a used engine “is like a box of chocolates”…you might end right back up where you are now.  Frankly this would be my last option.

-Conclusion for Option 2:  A weak maybe.

Coming up next – the Rebuild option.

Thoughts? Suggestions?

Tim

 

Tappit-3

1973 Mustang SportsRoof – Floor Pans Getting To It! – Part Four

Thanks for checking back on #ProjectSportsRoof.   I’m about the finish the cuts and fitting for the  right rear foot-well that was rust all the way!!!!

Final Fit for foot-well.

Final Fit for foot-well.

This video is pretty comprehensive so I’m just going to just let it roll.

 

A couple of things worth noting.  The “flap” what was clearly not going to work and leaving the sheet metal running up the side of the transmission/drive shaft tunnel was going to give too much flex in that panel, as the welds would be pretty high.  It’s important to have that solid because as most must guys and gals know the Mustang of this vintage only have sub-frames which lease the floor as the most important body stabilization part of the car.   I will eventually put sub-frame connectors under this beast.

In case you are wondering what that electrical wiring is to the right of foot-well that is for the seat belt switch which when pressure is applied to the seat bottom there must be a connection completed by the seat-belt male end and female end to turn off the “Seat Belt” light and or buzzer.

I have a lot more coming up on the floor pans so stay tuned!!!!

Thanks for reading.

Tim

1973 Mustang SportsRoof

1973 Mustang SportsRoof

 

 

 

 

 

vintage muscle car | Tumblr

Welcome back to #ProjectSportsRoof. We beginning the actual work on the vacuum system on the projects 351C starting with the valve assembly distributor ( the …

1973 Mustang SportsRoof – Floor Pans Getting To It! – Part Three

I know, I’m getting slow at getting these posted for the 1973 Mustang, but here is the next part.   I’m beginning the cuts on the repop floor panels.

 

 

Like I mention in the video, I”m doing this all in my driveway and garage – it can be done!!!!   Unlike my 1970 Mustang (which started out in better shape) which most of the work on the body was complete, thanks in part to a careless young driver plowing into the back it at a stop light, in a body shop.  While it was there I had the entire car painted.

I’m using a dremel to make the necessary cuts and the Work-Mate table allows a lot of angles to clamp down the sheet metal while I am cutting it.  The painter’s blue tape works great as marking off the cuts and you don’t have to be ‘too’ precise, but you have to be close!!!

Here you can see the first cut.  Now eventually I realized that I didn’t really need the ‘flap’ and I cut it off.

The ‘humps’ are actually where the seats bolt down and you have to keep clear of those with your sheet metal and welds.

More floor pan goodness for #ProjectSportsRoof.

 

Thanks for reading.

Tim

#ProjectSportsRoof

restorable classic cars | Tumblr

Welcome back to #ProjectSportsRoof. ….. You can see my 2007 C6 and the 1973 Mustang (#ProjectSportsRoof) and my son’s 1991 Chrysler Le Baron vert and …

1973 Mustang 351C Vacuum System Part II – YouTube

Feb 6, 2016 #ProjectSportsRoof Floor Pan Rust Removal Video 2 – Duration: 2:07. Tim Sweet No views. New. 2:07. 1973 Ford Mustang Mach 1 for sale with …

Engine Mini-Series – Ford’s Small Block V8s Part I

I haven’t done a Engine Mini-Series in sometime, I find readers like the Engine Line Up posts a lot, so I’ve stuck with that.  They are quick and fun pieces to research and write.

SEE A NOTED DEVIATION IN THE COMMENTS BELOW.

I received a request from a reader  (motown_missile) from the /r/classiccar subdirectory over on Reddit, who read my latest Engine Line UP post, for something on Ford small block V8’s specifically  the 221, 260 and 289 engines.  So I thought yeah that’s a great idea!!! But it didn’t really fit how I structure the Engine Line Up posts and then I recalled doing these mini-series and that fits the request.  Thanks motown_missile!!!!

Now the Ford small block V8 label (also called the “90 Degree V8s”) covers a few rare engines (limited production/limited use), one of the most iconic and some real workhorses.  The engines that fall under this designation are 221, 255, 260, 289 and yes the 302 and even the 351 Windsor (not the Cleveland).  I’ll cover each one in separate posts.

The Ford small blocks were designed the end of the 1950’s put in to production cars in 1962  the first and smallest (20 inches across and only 475 lbs) and it displaced 221 cubic inches and so designated as the 221.

The 221, in 1962,  had a compression ratio of 8.7:1 with a bore and stroke respectively of 3.50 x 2.87.  It sported two-bolt main-bearing, cast nodular crankshaft (only 37 lbs), cast aluminum pistons, hydraulic camshaft and individually mounted iron rockers.  The cylinder heads were wedge-shaped and the intake valves were 1.59 in. and the exhaust valves were 1.39  This was all topped off with a cast iron two barrel intake manifold and it produced about 143 hp @ 4,500 rmp and 217 foot lbs of torque @ 2200 rpm.  For 1963 it remained about the same with a slight increase in the bore and stroke (3.75×3.30 inches) producing a compression ratio of 8.8:1 and 145 hp.   Both years were topped with Holley carbs.

The 221 is one of the rarest small block.  It saw only 2 years of production use (1962 and 1963) and you could find it in the Ford Fairlanes and Mercury Meteor.  If you want to know if your 62-63 Fairlane or Mete0r originally had a 221 check the VIN for the code L ( C – 1962 export or 3 for 1963 export).

Nicely painted 221 V8

Nicely painted 221 V8

1962 Mercury Meteor 33

1962 Mercury Meteor 33

1963 Ford Fairlane

1963 Ford Fairlane

 

Next up will be the 255.

Thanks for reading and if you have any input or pic of your own 221, drop me a note a AGCarRestoration@cox.net.  Comments always welcome!!!

 

Tim

Out and About!!! #ProjectSportsRoof

Out and About!!!
#ProjectSportsRoof

 

 

 

 

 

 

 

 

 

 

 

 

ford 221 v8 engine

1973 Mustang SportsRoof – Floor Pans Getting To It! – Part Two

Hey, welcome back to #ProjectSportsRoof (1973 Mustang).  We are working through the rusted floor pans and I’m about to make the cut for removing rust from the right rear foot-well.

Quick note about the video sequence.  As executive director, camera guy (well smart phone guy) and film editor (is that still a real thing?), I don’t always plan out the steps like you might see on a TV show.  (There goes my chances of being on Counting Cars – I’ve got a better chance of being a walk-on-the-set zombie on the Walking Dead – I love both of those shows!!!! ) Perfect example is in the next few posts and videos.  Instead of stripping out all the carpeting, I made a cut along the tunnel on the right side and just removed that carpet.  You can clearly see that.   Then I removed the rust from the foot-well (you’ll see that below) and then worked on cutting the re-pop floor patch.

That went so well, I felt confident enough to remove the driver’s seat and the rest of the carpeting.  So when I show that video you’ll notice both patch panels on the right side are fitted.  There just no ‘do overs’ on this project.

Here are the next two videos.  By the way you can see all the videos on my YouTube channel  just search for #ProjectSportsRoof and you’ll find most of them.

 

 

Once again in the video I mention getting the replacement pan for under the rear seat – above the muffler.  However, as I mentioned previously that portion of the floor is not reproduced.

More floor panel work coming up.  If you have comments or tips/hints use the comment box below.  Love to hear from you.

Thanks for reading.

Tim

#ProjectSportsRoof

Out and About!!! #ProjectSportsRoof

Out and About!!!
#ProjectSportsRoof

 

 

 

 

 

 

1973 Mustang – Project SportsRoof – Compression, Rods and Heads

Thanks for check in on #ProjectSportsRoof. If you remember a of couple months back, shortly after bringing the ’73 Mustang home, I conducted a compression test on all the cylinders.  The 351C was running rough (to put it mildly) and smoked like a pile of tires on fire (only the smoke …

 

 

Engine Line Up – 1947 Chrysler

There’s not a huge fan club for the 1947 Chrylsers.  They were huge cars weighing well over 3,000 lbs, 18ft long and room for the whole family.  With names like Town & Country, New Yorker, Windsor, Saratoga – these car did demand respect.

1947 Town and Country - that sub-model name was used a lot by Chrysler

1947 Town and Country – that sub-model name was used a lot by Chrysler

You’d think they’d have huge engines to push these around town but the engine line up for 1947 consisted of only 2, one 6 cylinder and one 8 cylinder.

The 6 cylinder was called the Royal/Windsor engine.  It was an L head, cast iron hunk of metal.  With a bore and stroke of 3.438 ” x 4.50 “, five main bearings, solid lifter it displaced 250.6 cubic inches.  With the compression ratio at 6.6:1 (rather low) and topped with various carbs (B-B EV1 or Ev2 or E7L4 – for the fluid drive and B-BEx-1, EX3 or Ex2 for the manual shift) it managed to put out 114 HP’s.

Flat Head L6 Chrysler engine - powered some of these giants.

Flat Head L6 Chrysler engine – powered some of these giants.

The 8 cylinder was labeled Saratoga/New Yorker.  It was a flat headed iron blocked L8.  The bore was smaller than the 6 cylinder @ 3.25″ and the stroke was slightly higher @ 4.875 (nearly 1/2 an inch higher), creating compression ratio of 6.7:1 and displacing 323.5 cid.  It had solid lifters and five main bearings and took in air though a B-B E7A1 carb.  This all produced horse power of about 135 @ 3400 RPMSs

1947 Chrysler Saratoga/New Yorker L8 engine

1947 Chrysler Saratoga/New Yorker L8 engine

I really enjoy  doing Engine Line Up series of blog post. Hopefully you do too!!!!

 

Thanks for reading.

Tim

Engine Line Up – 1946 Packard

I love writing Engine Line Up pieces. I learn a lot doing the research. Back in 1946 there wasn’t a lot of imagination when it came to naming cars. Packard either named their cars after the engines that powered them or their engines after their car models plus the cylinder count. …

Engine Line Up – 1949 Chevrolet

1949 was the first year after World War II where Chevrolet did a complete maker-over of its offerings, meager in terms of variations as compared to what they would become in the next decade. With only the Special Series 1500 GJ, Deluxe Series GK, each with a Fleetline and Styleline …

Engine Line Up – 1956 Hudson Part I

Think there was much of a choice of engines back in 1956?  Well there were a few for the 1956 Hudson. As was custom back in the 40’s and 50’s, the engines were often named similar to the model of the car they powered.  For the 1956 Hudson, the company had …

Engine Line UP – 1964-1966 Griffith

Ok…how many of you stopped to Google Griffith? Not a commonly mentioned classic car, right? Well the Griffith was developed by a Ford dealer, Jeff Griffith.  It was a tubular frame with a British TVR body bolted on.  He produce the cars in that configuration, until the source of the TVR bodies …

 

 

1973 Mustang SportsRoof – Floor Pans Getting To It! – Part One

The last three post we basically a run down of the extent of the rust damage in the floor pan areas on #ProjectSportsRoof.  As you saw the right side was bad, especially the under the rear seat on that side and the left side not as bad.   Interesting enough it ended up being about the same work for both foot wells and a lot work for the whole under the rear seat.  (You’ll notice in at least one of the videos I mentioned that all I needed to do was to buy the panel for under the rear seat – but I was wrong.  Those just are reproduced.  What I ended up doing was purchasing a 3rd foot well pan and “modifying” that to get the whole patched.)

As this is my first time actually doing floor pans, I did a lot of “making sure” up front work to limited the size of the mistakes I might make.  Last thing I needed to do was cut in the wrong place or make the opening to big.  As you know the Mustangs of that era only had  sub-frames and the floor for the most part were what held them together.  A major screw up there and you’ve weakened the structure and then it’s body off complete floor replacement – NOT IN THE BUDGET!!!

Here’s some of the preliminary work.

 

So of course there isn’t a rear panel (see above) and the drain in the panel is not plugged with a rubber stopper, but with a metal screw down plate – sealed with seam sealer.

I worked the left side first (some I could keep the car mobile – for pulling in and out of the garage) so I left the driver’s seat and most of the carpet in place.

 

Coming up is the first cuts of the right side floor pan and fitting of the replacement panel.

 

Thanks for reading.

Tim

#ProjectSportsRoof

projectsportsroofprojectsportsroof

 

 

 

 

1973 Mustang SportsRoof – Floor Pan Discovery – Part Three

Thanks for checking in on the 1973 Mustang project.   Below is the last part of the discovery process for determining the extent rust damage.  Here is the driver’s side.

FloorPanLRr-2

This shot doesn’t look too bad, especially compared with the right side.   Below is a video recap of what needs to happen.

Of course still need to remove the rest of the carpeting. All indications are that everything else is solid!!

 

Thanks for reading

Tim

1973 Mustang Sports Roof – Floor Pan Discovery – Part Two …

Mar 2, 2016 Among these things are coins and #ProjectSportsRoof had an abundance of lost change. The first coin I found was a nickel. It was under the …
1973 Mustang Sports Roof – Floor Pan Discovery – Part One

Feb 29, 2016 Thanks for following along with #ProjectSportsRoof. Over the next couple of weeks (giving myself a lot of time to get this all down in the blog) …
vintage muscle car | Tumblr

Welcome back to #ProjectSportsRoof. We beginning the actual work on the vacuum system on the projects 351C starting with the valve assembly distributor ( the …
07 and 73

07 and 73

1973 Mustang Sports Roof – Floor Pan Discovery – Part Two – Incidental Find

As with most car restoration projects discovering what needs to be worked on and to what extent is an experience to say the least.  Sometimes that discovery is a bit disheartening like the rust to floor pans on the right side, sometimes is a major relief  and sometimes it’s cool.

As I began removing carpet – which I’m now sure was 33 years old, it uncovered the normal dirt, pens, papers (no build sheet… bummer) and just about all the normal things that slide between the seat cushions and work their way under the carpet.  That can show a lot about its previous owners and how the car was used.

Among these things are coins and #ProjectSportsRoof had an abundance of lost change.   The first coin I found was a nickel.  It was under the underlayment which I found to be a tough place for nickel to have worked its way.   Interesting enough it was dated 1973.

1973 Jefferson Nickel.  Placed by a a worker at the factory?  hmmmm....

1973 Jefferson Nickel. Placed by a a worker at the factory? hmmmm….

This reminded me of an often told tail of auto workers leaving tokens of some sort in an inconspicuous place.  Wouldn’t that be interesting.

Over all nearly $30.00 in coins were found and of those 3 were from 1973 (a nickel, a quarter and a penny).  With a huge cap between 1979 and the 2005 (perhaps indicating it’s break in service when the car was left in a field, junked and then saved.

Someone in the Ford factory back in the day leave this 1973 Jefferson nickel so that someone years later might find it?   Interest thought!!!

Thanks for reading.

Tim

projectsportsroof

1973 Mustang Sports Roof – Floor Pan Discovery – Part One

2 days ago Thanks for following along with #ProjectSportsRoof. Over the next couple of weeks (giving myself a lot of time to get this all down in the blog) …
restored-cars | Tumblr

Welcome back to #ProjectSportsRoof. We beginning the actual work on the vacuum system on the projects 351C starting with the valve assembly distributor ( the …